Engineering-Led Custom Cable Assembly & Wire Harness Manufacturing
Our role goes beyond building to a drawing. NAVITAS, the cable assembly brand of Green Solar Tech. Co., Ltd., supports customers with engineering review, connector and cable selection, prototyping, drawing confirmation and production coordination helping turn application requirements into practical, manufacturable solutions.
From early technical discussion through production and delivery, we focus on clear communication, practical engineering decisions and identifying potential problems before they reach the production line. We provide a tailored solution and make your idea come true.
Our Capabilities
Custom Solutions for Demanding Applications
- Wire Harness Assembly – Automotive, Industrial, Home Appliances
- Overmolded Cable Assemblies – Waterproof, Ruggedized, Outdoor use
- Medical Cable Assemblies – Precision quality for demanding applications
- High-Speed Cables (LVDS, HDMI, USB, RF) – Designed to meet signal integrity requirements
- Connector-to-Connector Assemblies – Molex, JST, TE Connectivity, Harting, Amphenol, Hirose, Phoenix Contact, Sumitomo, Binder, LEMO, etc. – Custom Pinouts
＊Each solution is tailored to your design, application, and performance needs.
Connector selection is matched to the application, the mating interface and the environment the assembly will operate in. Assemblies are built with connectors from established industrial brands, including:
| Brand | Core Strengths | Typical Applications |
|---|---|---|
| Harting | Heavy-duty rectangular connectors, modular industrial I/O | Industrial automation, robotics, railway, machinery |
| Amphenol | Broad connector portfolio, automotive and communication focus | Automotive, aerospace, data, EV charging |
| Hirose | Precision connectors, compact design | Consumer electronics, medical, robotics, industrial |
| TE Connectivity | High-current and high-reliability connectors | Automotive, industrial, appliances |
| Phoenix Contact | PCB terminal blocks and signal connectors | Industrial automation, control panels |
| Sumitomo Electric | Automotive connectors, wire harness systems | Automotive OEMs, EV systems |
| Binder | Circular connectors, M8/M12 signal and power lines | Factory automation, sensors, instrumentation |
| LEMO | Push-pull circular precision connectors | Medical devices, broadcast, test and measurement |
Engineering-Led Manufacturing Support
A custom cable assembly is more than a cable, two connectors and a drawing. Conductor size, connector selection, cable OD, shielding, materials and production volume all affect one another — and a change in one specification can affect reliability, cost and lead time.
NAVITAS works through these decisions before production begins. From engineering review and material selection to production coordination and quality follow-up, we remain the customer's engineering and commercial point of contact throughout the project.
Custom Cable Assembly Project Facts
- MOQ: generally from 100 pcs per order for custom cable assembly projects, subject to cable, connector, tooling and material requirements.
- Typical lead time: from approximately 4 weeks after drawing and sample approval, subject to material availability.
- Engineering review: completed before production release.
- Production: allocated between Taiwan and China according to project requirements.
Quality & Compliance
- Workmanship: assemblies are built to IPC/WHMA-A-620 acceptance criteria at the class specified on the drawing or purchase order.
- Quality management: production is arranged at manufacturing sites operating under ISO 9001 quality management systems.
- Material compliance: UL-recognized wire and components, together with RoHS- and REACH-compliant materials, are specified according to project requirements.
- Inspection: Every cable assembly is 100% electrically tested during production against the test requirements defined on the approved drawing.
We do not describe a cable assembly as "UL certified" unless that specific assembly is covered by a corresponding UL certification. The distinction between using UL-recognized components and holding certification for the complete assembly matters when the customer's finished equipment goes through approval.
Taiwan-based production is typically suited to high-mix, lower-volume and engineering-intensive projects. China-based production supports higher-volume and more cost-sensitive programs.
Learn more about custom cable assembly engineering, manufacturing and lead-time details
Industries We Serve
- Automotive & EV – Wire harnesses for Power & Signal
- Medical Devices – Precision & Safety-Focused Assemblies
- Industrial Equipment – Ruggedized, Long-lasting Solutions
- Consumer Electronics & Telecom – High-speed Data & Power
Latest Insights
From Connectors to Intelligent Cable Assemblies: The Evolution, Engineering and Future of Custom Connectivity
From crimp terminals and classic connector families to M8/M12, USB, RF/coaxial and AI-assisted engineering, the story of cable assembly is really the story of how machines learned to connect reliably...
Read article →Overmolded Cable Assemblies: Precision Inner & Outer Molding for D-Sub and M12 Connectors
Engineered for Reliability in Demanding Industrial Environments. In industrial automation, robotics, sensors, and control systems, cable assemblies must withstand vibration, repeated flexing, moisture, dust, chemicals, and mechanical stress...
Read article →M12 & M8 Cable Assemblies for Industrial Automation, Sensors, and Waterproof Applications
M12 and M8 cable assemblies are essential connectivity solutions for industrial automation, smart sensors, robotics, waterproof equipment, and high-speed industrial Ethernet applications...
Read article →See how NAVITAS approaches ESG through material choices, reusable packaging and practical improvements in waterproof cable assembly production. Our latest video shares examples of recyclable materials, carton design and manufacturing practices aimed at reducing unnecessary waste while maintaining product protection and quality.
For us, sustainability is not separate from engineering. Material selection, packaging efficiency, product durability and wire harness production decisions all influence how resources are used throughout a product's life cycle.
